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The standard details and calculation formula table for valve leakage

Update time:2025.08.27       Views:193

In our daily work, we often receive inquiries from customers regarding the testing standards and methods applied to the valves we were produced,here we ZhengFeng valve provide the offcial answer;

     Standard      

Grade of leakage

testing medium

Maximum allowable leakage

decision method
API 598
Metal seated Liquid

No visible water droplets

 (visual inspection)

Qualitative determination: 

No water droplets form at the outlet end within ≥1 minute

Gas

No continuous bubbles

 (single bubbles are allowed to occur intermittently)

Qualitative determination: 

No continuous bubble flow within ≥1 minute 

(observe by immersing the outlet in water)

soft seat seal Liquid / Gas Zero leakage There are no droplets or bubbles at all
ANSI/FCI 70-2
Class II
Liquid / Gas
≤ 0.5% Rated flow of the valve
QL≤0.005×Qrated
Class   III
Liquid / Gas
≤ 0.1% Rated flow of the valve
QL≤0.001×Qrated
Class   IV
Liquid / Gas
≤ 0.1% Rated flow of the valve
QL=0.0004×ΔP×D
 (ml/min)
Class   VI
Gas

Bubble counting method

(DN≤50:≤6   bubbles/min)

(ΔP=differential presasure/kPa, D=diameter of seat/mm)
ISO 5208
Class B Liquid 
≤ 0.1 ×   DN (ml/min)

QL≤0.1×DN

(example : size DN100≤10 ml/min)

Class C Liquid 
≤ 0.3 ×   DN (ml/min)
QL≤0.3×DN
Class D Gas
≤ 0.3 ×   DN (ml/min) or ≤ 3 × DN (bubbles/min)
QL≤0.3×DN
 (ml/min)

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